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Lifetime Assessment & Extension Program |
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{josimage}All equipments, tools or machines eventually will experience a deterioration process, especially against time and their workload. This phenomenon could not put to a STOP, as we wish!
Instead, what we could do is to slowing it down. Deterioration could have been cause by many aspects such as creep, overheated, embrittlement, fatigue, corrosion and more. Should this phenomenon prolong, it will cost company even greater problems. Such problems lead to machinery failure and company's downtime.
This course is design to provide crucial skills of lifetime extension program to develop a sound understanding of maintenance and rejuvenation program as it is applied in real-world production. An essential technical knowledge of analytical methods, remaining lifetime assessment procedures, CAE (Computer Aided Engineering), FEM (Finite Element Method), SCC (Stress Corrosion Crack), and predictive maintenance program are the subjects of this course.
DESIGNED FOR :
- Design, Facility & Instrumentation, and Reliability Engineers
- Maintenance Engineers / Supervisors / Superintendents / Managers
- Production Engineers / Supervisors / Superintendents / Managers
- Plant Engineers / Supervisors / Superintendents / Managers
- Mechanical and Rotating Engineers / Supervisors / Superintendents
YOU WILL LEARN ABOUT :
- Maintenance Decision Tree
- Definition of components lifetime, identification and lifetime assessment
- Failure criterion and damage caused by high temperature
- Creep fatigue, cavitations and damage classifications
- How to carry out failure analysis based upon appropriate methods
BENEFITS :
- Gain crucial knowledge of equipment lifetime extension program
- Reduce company downtime cause by unfit/worn-out equipments
- Perform equipments lifetime assessment before it breaks
- Prevent industrial incident due to equipment failure and lack of consciousness
- Improve analytical skills and maintenance know-how efficiently and effectively
COURSE CONTENT :
1. LIFETIME ASSESSMENT PROGRAM
- Introduction to Lifetime Assessment
- Equipment Original Design and Types of Operations Performed
- Implementation of Maintenance Program
- Deterioration Level, Repair and Rejuvenation Program
- Remaining Lifetime Assessment
2. ANALYTICAL METHODS
- Stress, Strain and Strength Analysis
- Mechanical Load Analysis
- Engineering Material and Standard Analysis
- Material Degradation Analysis
- Fatigue Analysis
3. FINITE ELEMENT METHOD (FEM)
- Basic Concept
- Structure Analysis
- Stress Simulation
- Data Processing
4. PREDICTIVE MAINTENANCE
- Monitoring
- Predictive Maintenance Planning
- Lifetime Extension Program
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